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How to create a scalable digital infrastructure

Posted by Janice Colmer on Oct 29, 2025 10:23:50 AM

New Automation World article explains how a tier-one automotive supplier connected legacy injection molding machines for less than $1,000 per machine without writing a single line of code or replacing PLCs.

In case you missed this year's Ignition Community Conference, David Greenfield (Automation World Editor-in-Chief) provides an excellent recap of a "machine monitoring" session in his latest article.

Hear key takeaways from Dan White's presentation on cost-effective ways to get data from your brownfield devices and transform legacy manufacturing to smart machine monitoring.

Then see first-hand how Moriroku Technology North America (MTNA) implemented these machine monitoring tips to elevate their operations. 

Read the Automation World article: MTNA Transforms Legacy Manufacturing Ops with Smart Machine Monitoring

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Here are some quick highlights from MTNA's application story: 

  • MTNA proved their concept using a single machine and a Raspberry Pi before deploying industrial-grade groov RIO units across multiple machines at a cost of approximately $1,000 per machine. 
  • Using MQTT Sparkplug and a unified namespace architecture, they standardized data from dozens of machines with different controllers and protocols, achieving their "single pane of glass" vision with real-time visibility across all four facilities. 
  • Beyond eliminating manual logging, MTNA created a scalable digital infrastructure that positions them for predictive analytics, machine learning and future IIoT initiatives. 

Read the complete article for all the technical details of their manufacturing upgrade.

READ ARTICLE

 

Ready to get started with your own machine monitoring?

Take advantage of these resources:

More questions?

Talk to an Opto 22 engineer or start a discussion in the live OptoChat. The Opto 22 team is ready to help.

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Topics: Case studies, Automation World, Ignition, Ignition Community Conference, groov RIO, machine monitoring

Written by Janice Colmer

Janice has worked at Opto 22 for nearly 20 years and is part of the marketing team that strives to share new and relevant content with the automation industry. She enjoys books, camping, country music, and spending time with family and friends.
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