---
title: "OptoNews Tip: Choosing an SSR for your application"
description: Heating, motors, and lots more. Get advice on selecting and using SSRs.
image: https://blog.opto22.com/hubfs/social-suggested-images/ssrs_pg_main_photo_320x224.png
---

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# OptoNews Tip: Choosing an SSR for your application

# OptoBlog

# OptoNews Tip: Choosing an SSR for your application

Posted by [Jean Femia](https://blog.opto22.com/optoblog/author/jean-femia) on May 15, 2017, 12:27:13 PM

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Over 40 years ago, Opto 22 started manufacturing solid state relays (SSRs). With the wide variety we've built over the years, we probably have the [SSR you need](https://info.opto22.com/opto-22-ssrs) in stock right now. 

We also have some **advice on choosing and running SSRs** in specific applications.

## Heating control

For example, a customer recently asked about SSRs for heating control. 

If you're driving a heater load that cycles on and off continuously, as in a temperature control application, you're probably aware that constant cycling can cause thermal fatigue. We use a thick copper lead frame to mount thyristor chips in our [power series SSRs](https://www.opto22.com/products/product-selector?keyword=&c1=&c2=&tag=1567,1337,1571,1476); the frame guards against thermal fatigue.

For complete reliability, we also recommend operating SSRs that cycle heater loads at 75% rated current. In the [SSR Data Sheet](http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=1677) (see page 19), you'll find the following table to guide you in selecting the proper SSR for your heater load. You'll also want to see where resistors are needed to avoid damage to the SSR, so check out the resistor calculation and diagram. 

| **Maximum Heater Current** | **SSR Current Rating** |
| --- | --- |
| 1.5 A | 2 A |
| 2.5 A | 4 A |
| 7.5 A | 10 A |
| 18 A | 25 A |
| 35 A | 45 A |
| 8 A | 10 480V |

## ![Old-fashioned motor illustration](https://blog.opto22.com/hs-fs/hubfs/engine-2027308_640.png?width=224&name=engine-2027308_640.png "Old-fashioned motor illustration")Motor control

For **single-phase reversing** motor control, the phase shift capacitor can cause twice-line voltage to appear across the open SSR. That means for a 120 volt line, you'll need to choose a 240 volt SSR. See the [SSR Data Sheet](http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=1677) for a diagram. 

For **3-phase** motor control, see the wiring diagram in the [SSR Data S](http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=1677)[heet](http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=1677). Check the surge current drawn by the motor and make sure the SSR's surge current rating is sufficient. Here's a general guideline for choosing compatible SSRs based on the horsepower of your motor:

| **240 Volt 3-Phase Motor** |  |
| --- | --- |
| **Motor HP** | **SSR Model** |
| 3/4 HP | Z240D10 |
| 3/4 HP | 240D10 |
| 3/4 HP | 240A10 |
| 2 HP | 240D25 |
| 2 HP | 240A25 |
| 3 HP | 240D45 |
| 1-1/2 HP | 480D10-12 |
| 1-1/2 HP | 480D15-12 |

For **3-phase reversing** motor control, again, check the [SSR Data Sheet](http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=1677)'s diagram for SSR and resistor placement. Here's a general guide for SSR and resistor selection:

| **Motor Rating, Full Load** | **Opto 22 SSR Rating** | **Resistor for 120 V Line** | **Resistor for 240 V Line** |
| --- | --- | --- | --- |
| 1.25 A | 3 A | 4 ohm 50 W | 8 ohm 50 W |
| 5 A | 10 A | 1 ohm 100 W | 2 ohm 100 W |
| 8 A | 25 A | 0.5 ohm 100 W | 1 ohm 100 W |
| 16 A | 45 A | 0.25 ohm 150 W | 0.5 ohm 150 W |
| 5 A | 15 A | 1 ohm 100 W | 2 ohm 100 W |

## More information on choosing and using SSRs

This is just a taste of the detailed information in the [SSR Data Sheet](http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=1677) on selecting SSRs and using them in specific applications. You'll find SSRs for mounting on circuit boards, a wide variety of AC and DC-switching power SSRs, and even SSRs with an integral heatsink for easier installation. 

The data sheet also answers questions and helps you troubleshoot problems. Skim through it and make sure you see the sections that apply to your application.

Remember that "Optrol" SSR in the photo above? It was one of our original models. More than 10 years ago, that SSR was found in a machine that was being replaced. It still worked fine after 30 years of service. So when you need an SSR for your application, you can count on ours. 

And as always, [contact our pre-sales engineers](https://www.opto22.com/support/contact-us) if you have any questions about which products to choose. 

[![Get the SSR Data Sheet](https://hubspot-no-cache-na2-prod.s3.amazonaws.com/cta/default/439485/743388eb-384a-49f5-a579-7e30f2ba98d4.png)](https://hubspot-cta-redirect-na2-prod.s3.amazonaws.com/cta/redirect/439485/743388eb-384a-49f5-a579-7e30f2ba98d4)

 Topics: [Tips](https://blog.opto22.com/optoblog/topic/tips), [SSRs](https://blog.opto22.com/optoblog/topic/ssrs)

### Written by [Jean Femia](https://blog.opto22.com/optoblog/author/jean-femia)

<https://blog.opto22.com/optoblog/author/jean-femia>

Jean Femia writes about technical subjects and has focused on automation and control systems for more than 15 years. She likes learning about technology and taking corners in her Honda S2000.

Find me on:

[LinkedIn](https://www.linkedin.com/in/jeanfemia)

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- [sdk (1)](https://blog.opto22.com/optoblog/topic/sdk)
- [supply chain (1)](https://blog.opto22.com/optoblog/topic/supply-chain)
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