OptoBlog

Pinturas Tropical adds precision to paint production

Posted by Janice Colmer on Apr 23, 2024 2:16:07 PM

New case study shows how a new dosing and batching system saved labor costs and time.

Pinturas Tropical is a leading paint and coating producer operating in Santo Domingo, the capital city and main industrial hub of the Dominican Republic. They have been delivering durable paint products for over three decades. However, their existing PLC-controlled dosing and batching system required manual adjustments and led to waste in raw materials.

How Pinturas Tropical overcame these challenges is the subject of a new groov EPIC case study.  Read how and why they turned to renowned systems integrator and certified OptoPartner RMS Industrial Tech to revamp their batch control system through better visualization and record keeping.

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Topics: Case studies, Modbus, Node-RED, groov View, groov EPIC, OptoPartner

Leveraging technology at the DX Forum

Posted by Janice Colmer on Apr 17, 2024 8:30:00 AM

Make plans to attend the first annual Digital Transformation Forum at the Boston Convention Center, May 1-2.

Experience two days dedicated to helping manufacturers take on digital transformation challenges. Join Opto 22's Director of Technical Marketing, Dan White, at the upcoming DX Forum.

On May 1st at 1:45 p.m., see how ALTA Refrigeration created more efficient, productive, and secure systems by leveraging digital technology. Dan will be joined by ALTA's Peter Santoro and Todd Hedenstrom for a presentation of their case study.

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Topics: Case studies, Events & conferences, groov EPIC, digital transformation

The move to groov for an IIoT approach in water management

Posted by Janice Colmer on Apr 8, 2024 12:40:30 PM

A new case study explains how Paloma Irrigation and Drainage District bridged the gap between operational technology (OT) and information technology (IT) for seamless data flow and efficient management.

The Paloma Irrigation and Drainage District (PIDD) has been operating for over 100 years in Gila Bend, Arizona. It provides essential irrigation and drainage services to 30,000 agriculturally diverse acres and nearly 100 homes. More than just irrigation, the PIDD safeguards the environment and upholds the community's water rights.

The PIDD faced several pressing challenges, including high maintenance costs, limited monitoring and control, and inefficient manual operations. These challenges led them to look at industrial internet of things (IIoT) possibilities, which highlighted the need for a more modern, cost-effective, and data-driven approach to water management.

In this case study, read how PIDD bridged the gap between their operational technology (OT) and information technology (IT) for seamless data flow and efficient management, propelling them into their SCADA expansion.

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Topics: Case studies, Water & wastewater, IIoT, Raspberry Pi, MQTT, groov EPIC, groov RIO, digital transformation

Real-world examples of industrial edge computing

Posted by Janice Colmer on Mar 19, 2024 12:19:32 PM

Visit the groov Case Study Library for application stories utilizing groov EPIC and RIO in a variety of industries.

Looking for real-world examples of industrial edge computing in action? Several new case studies featuring groov EPIC and groov RIO have been added to the Opto 22 case study library over the past year. 

Take advantage of this valuable website resource as each application story can be read via a web page or downloaded as a PDF document. Hear how current industrial automation challenges are being solved by Opto 22 customers world wide.

If you haven't visited the case study library lately, here's what you might've missed.

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Topics: Case studies, groov EPIC, groov RIO

Where's your EPIC?

Posted by Janice Colmer on Feb 19, 2024 7:00:00 AM

Tell us how you use groov EPIC in your projects, and we'll send you our popular mini 3D-printed EPIC.

Remember how we celebrated your EPIC stories this past holiday by creating the mini groov EPIC ornament?

Well, it's back by popular demand. We're still hearing from many of you who are eager to share how you use or are planning to use groov EPIC in your applications, so let's keep the momentum going!

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Topics: Case studies, groov EPIC

New case study: Production facility meets pandemic vaccine demand

Posted by Janice Colmer on Jan 25, 2024 9:05:46 AM

See how Zendal overcame multiple challenges of cybersecurity, incompatible equipment, lockdown, logistics, and remote teams.

During the year 2020, dozens of companies worldwide worked to develop vaccines for the pandemic-causing virus COVID-19. Biofabri, a subsidiary of Spanish international biopharmaceutical group Zendal, became responsible for industrial production of the antigen vaccine for most of Europe.

Their task was daunting. Somehow they would have to construct and automate a new fill-and-finish facility during a worldwide pandemic, in a country with one of the strictest lockdowns. Logistics were soon in chaos, with even basic supplies unavailable. Zendal had a variety of older equipment in place with incompatible controllers and individual HMIs. They also had no control over the make or model of PLCs that package suppliers would provide with new equipment. 

And towering over all other problems were issues of cybersecurity. 

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Topics: Case studies, Ignition Edge, groov EPIC, cybersecurity

Case Study: Point Energy Partners

Posted by Janice Colmer on Jan 3, 2024 10:09:41 AM

Preventing spills and improving operational efficiency using Opto 22's groov RIO.

Texas-based Point Energy Partners (PEP) specializes in acquiring and developing onshore U.S. oil and gas properties with extensive experience working in major basins across the nation. PEP owns and operates the majority of the gathering and midstream assets for its operations, including its very large water recycling program, which showcases their commitment to sustainable and efficient resource management.

In an industry where every spill carries a hefty price tag, PEP found that the manual and low-tech systems at their water sites were a significant problem. These sites did not have a big budget for upgrades, so most control solutions on the market just wouldn’t fit the bill.

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Topics: Case studies, MQTT, CODESYS, Sparkplug, groov RIO, oil and gas

Lethbridge College Gains Flexible Automation System for Research Requirements

Posted by Janice Colmer on Oct 11, 2023 9:00:00 AM

New case study featuring groov RIO demonstrates how OptoPartner Microclimates helped provide a secure system for the Aquaculture Centre of Excellence.

The groov case study library continues to expand with its latest application story that shows how groov products play an important role in education.

The Aquaculture Centre of Excellence at Lethbridge College mimics conditions in large commercial aquaponics facilities, but for research purposes, they needed a highly flexible automation system. Research parameters change frequently to test a variety of system elements, and most automation systems don't allow frequent adjustments. 

This case study shows how Microclimates software running on groov RIO industrial I/O modules gave researchers the secure, flexible system they required. 

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Topics: Case studies, ssh, OptoPartner, groov RIO

Apex Energy Replaces End-of-life System for Improved Data

Posted by Janice Colmer on Sep 27, 2023 9:10:16 AM

New case study shows how StrataVu and groov EPIC secure a flexible future for Oil & Gas production.

When the hardware for the automation system you’ve deployed throughout your entire installed base is suddenly declared end-of-life, you’re faced with a problem. That’s what happened to Apex Energy LLC, a natural gas exploration and production company, headquartered just outside Pittsburgh, Pennsylvania.

As a longtime customer of systems integrator and Opto technology partner Strata Innovative Solutions, Apex had used Strata’s field-proven PadPro automation solution starting with their second drilling site, or well pad. They were happy with the solution. But in 2019-2020, manufacturers of the hardware components began to end-of-life their products. For their planned growth, Apex needed a new solution that would offer as seamless a transition as possible.

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Topics: Case studies, groov EPIC, Technology Partners, oil and gas

Case Study: Nucor subsidiary POK brings foundry to industry 4.0

Posted by Janice Colmer on Aug 8, 2023 12:27:15 PM

New factory saves initial and recurring costs, improves products with groov EPIC and Ignition.

Moving to Industry 4.0 takes time and determination, especially for an established company in a heavy industry. Castings Foundry POK in Guadalajara, Mexico, a Nucor subsidiary, uses equipment from manufacturers all over the world, which may include PLCs from a variety of automation suppliers. But data from all this equipment needed to be shared with corporate SCADA and ERP systems.  

In this new Opto 22 case study, see how POK's new factory solved this problem, saving an estimated 60% in initial costs, making operators' jobs easier with comprehensive HMIs, and improving product quality. 

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Topics: Case studies, groov View, groov EPIC, Ignition

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